Services

Our Services

WHAT WE OFFER

A full range of NDT, inspection, and engineering support services delivered by an experienced technical team.

๐Ÿ” NDT Services

OUR CORE COMPETENCY

Non-Destructive Testing is the foundation of Helibat Engineering Services. We offer a comprehensive range of both conventional and advanced NDT methods, applied across oil & gas, refining, petrochemical, power, and fabrication sectors.

Conventional NDT Methods

UT โ€” Ultrasonic Testing

Wall thickness measurement, weld scanning, flaw detection in plates, pipes, and pressure vessels.

RT โ€” Radiographic Testing

Weld quality and internal defect detection using X-ray or gamma-ray on piping, vessels, and structures.

MT โ€” Magnetic Particle Testing

Surface and near-surface crack detection on ferromagnetic welds, castings, and structural members.

PT โ€” Liquid Penetrant Testing

Surface-breaking defect detection on any non-porous metallic or non-metallic material.

LT โ€” Leak Testing

Pressure, vacuum, and bubble leak testing for vessel and piping integrity verification.

VT โ€” Visual Testing

Structured visual inspection per ICP/QA/QC requirements, pre- and post-weld examination.

Advanced NDT Methods

PAUT โ€” Phased Array UT

Multi-beam UT for complex weld geometries, nozzles, and corrosion mapping on pressure vessels.

TOFD โ€” Time of Flight Diffraction

High-accuracy weld flaw sizing and depth measurement, particularly for heavy-wall components.

MFL โ€” Magnetic Flux Leakage

Corrosion and metal loss detection in API 653 storage tank floors and pipeline systems.

DCM โ€” Digital Corrosion Mapping

Automated encoded UT scanning for detailed corrosion pattern analysis on vessels, tanks, and piping.

IR โ€” Infrared Thermography

Thermal imaging for insulation condition, electrical systems, and refractory lining inspection.

AE โ€” Acoustic Emission Testing

Structural integrity monitoring of pressure vessels and tanks under operating or test load conditions.


๐Ÿ“‹ Inspection Services

IN-SERVICE & CONSTRUCTION INSPECTION

Pressure Vessel Inspection

  • In-service inspection per API 510 / ASME
  • Pre-commissioning & fitness-for-service assessment
  • Shell, nozzle, head & skirt weld NDE
  • Corrosion allowance verification
  • Inspection record & next-due date management

Storage Tank Inspection

  • API 653 in-service inspection
  • MFL floor scanning & shell thickness survey
  • Roof structure & roof-to-shell weld inspection
  • Nozzle, manway & appurtenance checks
  • Settlement & foundation survey support

Piping Inspection

  • In-service piping inspection per API 570
  • Corrosion monitoring & thickness surveys
  • CUI (Corrosion Under Insulation) detection
  • Small-bore piping & branch connections
  • Isometric review & as-built verification

Heat Exchanger & Boiler

  • Tube bundle inspection โ€” eddy current, UT, visual
  • Tube sheet, header box & channel inspection
  • Boiler drum, superheater & furnace wall NDE
  • HRSG inspection & CUI assessment

Structural Steel Inspection

  • Visual and NDT inspection of structural steel
  • Offshore/onshore jacket & platform inspection
  • Fireproofing, cladding, and paint condition survey
  • Grating, handrail, and platform safety checks

Rotating Equipment

  • Shaft, impeller & bearing housing inspection support
  • Pump and compressor external condition review
  • Alignment & vibration inspection coordination

โš™๏ธ QA/QC & Welding Inspection

QUALITY ASSURANCE & WELDING

  • Weld visual inspection โ€” pre-weld, in-process, and post-weld per AWS D1.1, ASME IX, ISO 5817
  • WPS / PQR issuance review and verification
  • Welder qualification oversight and documentation
  • Dimensional and fit-up inspection โ€” gap, alignment, joint preparation
  • Material traceability (MTR) and heat-number verification
  • PWHT monitoring and chart review
  • Hardness testing (HT) and positive material identification (PMI/XRF)
  • Hydrostatic and pneumatic test witnessing
  • Inspection and Test Plan (ITP) adherence and coordination
  • Non-conformance report (NCR) management
  • Document control and inspection dossier preparation
  • Mechanical completion verification and punchlist management

๐Ÿ”ฌ Specialist Services

PWHT ยท CALIBRATION ยท PAINTING & COATING

๐Ÿ”ฅ PWHT Services

  • PWHT planning and procedure review
  • Thermocouple installation and attachment
  • Temperature profile monitoring and documentation
  • Furnace and local PWHT witnessing
  • Compliance with ASME VIII, B31.3, AWS D1.1
  • Hardness verification post-treatment

๐Ÿ“ Calibration Services

  • NDT instrument calibration and verification
  • Ultrasonic thickness gauge calibration
  • Pressure gauge and manometer calibration
  • Torque wrench calibration support
  • Reference block and calibration standard management
  • Calibration certificate tracking and management

๐ŸŽจ Painting & Coating Inspection

  • Surface preparation inspection โ€” abrasive blast per ISO 8501
  • Dry Film Thickness (DFT) measurement
  • Holiday / pinhole detection testing
  • Adhesion pull-off testing
  • Ambient condition monitoring (dew point, RH)
  • Gloss and coating integrity assessment

๐Ÿ—๏ธ Fabrication & Construction Support

SITE & YARD SUPPORT SERVICES

Beyond NDT, Helibat Engineering Services supports clients through fabrication stages and construction activities. Our team is experienced in working alongside fabricators, contractors, and EPC companies.

Fabrication Support

  • Fabrication yard inspection and surveillance
  • Shop fabrication inspection โ€” piping spools, vessels, structures
  • Dimensional inspection and fit-up checks during fabrication
  • Weld map control and marking
  • Material receiving inspection and certification review
  • Fabrication subcontracting support and coordination

Construction & Site Support

  • Construction inspection and site supervision
  • Structural bolt torquing inspection and verification
  • Lift plan and rigging equipment inspection support
  • Pre-commissioning walk-down and punchlist support
  • Mechanical completion verification
  • Hydrostatic and leak test witnessing
  • Tie-in inspection support
  • As-built documentation and inspection dossier preparation

Need a service you don’t see listed?

Contact us to discuss your specific requirements. We are here to support your project.

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